Conveying Machine

XUANYU Magnet Vibrating Feeder

XUANYU Magnet Vibrating Feeder is a hygienic, dual-function material feeding & impurity removal equipment engineered for food and grain processing, specially designed for uniform feeding of flour with synchronous iron impurity separation. Integrating food-grade vibration feeding and high-intensity magnetic separation, it perfectly matches XUANYU Flour Sieving Solution, complies with FDA/3-A/BISSC standards, and realizes clean, safe, and efficient feeding for flour processing lines of all scales—eliminating iron contamination risks while ensuring stable material distribution to downstream equipment.

Core Advantages

1. Integrated Feeding & Iron RemovalDual-function design combines gentle vibrating feeding and high-intensity permanent magnetic separation, capturing ≥99.9% of ferrous impurities (0.1mm+) during flour feeding, eliminating iron contamination risks and protecting downstream sieving, grinding and packaging equipment from abrasion or damage.
2. Flour-Specific Gentle Vibration FeedingOptimized low-amplitude, high-frequency linear vibration avoids flour agglomeration, particle breakage and overheating; stepless adjustable feeding speed (0.5–3m/s) ensures uniform material distribution, improving the screening efficiency of XUANYU Flour Sieving Solution by 15%+.
3. Food-Grade Hygienic & Sealed ConstructionAll material contact parts (trough, magnetic grid, hopper) are AISI 304/316L stainless steel with polished, crevice-free surfaces; fully enclosed dust-proof design prevents flour dust leakage, moisture absorption and secondary pollution, raw material loss ≤0.2%. CIP compatible for easy cleaning and sterilization.
4. High-Efficiency & Durable Magnetic SystemHigh-intensity neodymium permanent magnet grid (surface magnetic field ≥12000Gs) with food-grade stainless steel cladding, no magnetic decay, no material adhesion; easy-to-clean magnetic grid (tool-free disassembly) for quick iron impurity removal, no impact on continuous production.
5. Stable Operation & Low NoiseHigh-quality sealed vibration exciter with shock absorption base ensures stable 24/7 continuous operation, vibration transmission to foundation reduced by 80%; low noise (≤65dB) meets workshop environmental requirements, no interference to on-site operation.
6. Seamless Integration & Flexible CustomizationCompact structure, customizable trough length (0.5–5m) and width (100–800mm), installation angle 0°–15°; perfectly matches XUANYU Flour Sieving Solution, screw conveyors and vacuum conveyors, easy to integrate into existing flour processing lines.
7. Intelligent Control & Safe DesignPLC/HMI touchscreen integrated control, one-key start-stop, real-time feeding status monitoring; equipped with overload protection, emergency stop button and material level sensor; IP65 electrical components, water and dust resistant, food-grade lubricants for all moving parts.

Technical Specifications

表格

Parameter	Value/Range
Material Contact Parts	AISI 304 stainless steel (standard); 316L (customizable)
Trough Size (L×W)	0.5–5m × 100–800mm (customizable)
Feeding Speed	0.5–3m/s (stepless adjustable)
Feeding Capacity	50kg/h – 30t/h (for flour, model-dependent)
Magnetic System	Neodymium permanent magnet grid
Surface Magnetic Field	≥12000Gs (customizable up to 15000Gs)
Iron Removal Efficiency	≥99.9% (for ferrous impurities ≥0.1mm)
Vibration Frequency	10–50Hz
Vibration Amplitude	0.5–3mm (adjustable)
Motor Power	0.18kW – 5.5kW (model-dependent)
Noise Level	≤65dB
Installation Angle	0° (horizontal) – 15° (inclined)
Protection Grade	IP65 (electrical components)
Hygiene Standard	FDA, 3-A, BISSC compliant

Working Principle

1. Hygienic Feeding & Magnetic PreparationFlour is added to the sealed hopper, and the material level sensor controls the feeding amount to avoid overflow; the high-intensity magnetic grid inside the feeding trough is pre-activated, forming a continuous magnetic field area for iron impurity capture.
2. Vibration Conveying & Iron SeparationThe vibration exciter drives the trough to generate gentle linear vibration, and flour moves forward evenly along the anti-stick trough at a set speed; ferrous impurities in flour are adsorbed on the magnetic grid under the action of the magnetic field, realizing synchronous feeding and impurity removal.
3. Clean Discharging & Equipment ProtectionIron-free flour is smoothly discharged from the dust-proof port to the feeding end of XUANYU Flour Sieving Solution or other downstream equipment, ensuring uniform material distribution and no overload; the magnetic grid can be quickly disassembled for manual cleaning of adsorbed iron impurities without stopping the machine.
4. Safety & Stable RegulationThe overload protection system cuts off power immediately in case of material blockage or abnormal vibration; the shock absorption base reduces vibration transmission, and the emergency stop button ensures operator and equipment safety during operation.

Key Applications

• Flour Processing: Synchronous feeding & iron removal for wheat flour, high/low-gluten flour, whole-wheat flour, matching XUANYU Flour Sieving Solution for front-end impurity removal.
• Grain Processing: Feeding and iron separation for rice flour, corn flour, oat flour, soybean flour and various grain powders/granules.
• Food & Beverage: Hygienic feeding with impurity removal for sugar powder, starch, milk powder, food additives and other food-grade fine powders.
• Baking & Confectionery: Iron-free feeding of flour, baking powder, powdered sugar in baking and candy production lines, ensuring product safety.

Customization Options

• Hygiene Upgrades: Full AISI 316L stainless steel; CIP/SIP automatic cleaning system; food-grade anti-static coating for trough inner surface.
• Magnetic System Customization: Higher magnetic field (15000Gs) for micro-iron removal; magnetic roller design for higher feeding capacity; removable magnetic grid with automatic cleaning function.
• Structural Add-Ons: Mobile base with food-grade casters; heated trough to prevent flour moisture absorption; extended discharge port for special layout.
• Automation Integration: Remote monitoring and fault alarm; seamless connection with XUANYU flour processing line central control; data logging for feeding and iron removal efficiency.

Why Choose XUANYU Magnet Vibrating Feeder?

XUANYU Magnet Vibrating Feeder is a flour processing-specific dual-function solution integrating hygienic feeding and high-efficiency iron removal, specially designed for the front-end process of XUANYU Flour Sieving Solution. It not only ensures uniform, dust-free and low-loss feeding for flour sieving equipment, but also completely eliminates ferrous impurity contamination risks, protecting downstream equipment and ensuring food safety. All equipment is customized according to your production scale and process requirements, with one-stop after-sales service including on-site installation, commissioning, operator training and long-term spare parts supply, helping you optimize the flour processing line and improve product quality and production efficiency.